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Key Metal Part Manufacturing Methods

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Publication Date: 2025/01/17

The production of metal parts is one of the key processes in various industries, including automotive, aerospace, construction, and electronics. There are different methods for producing these parts, each with its own advantages and disadvantages. Here we will examine the most important methods of producing metal parts.

What You Will Read in This Article

1. Casting

Casting is one of the oldest and most common methods of producing metal parts. In this method, molten metal is poured into pre-designed molds and, after cooling, the final piece is obtained. This method is suitable for producing complex and large parts. Among the advantages of casting are the production of parts with complex shapes and low cost for mass production.

2. Forging

In the forging process, the metal is subjected to pressure and heat and is shaped into the desired shape. This method is suitable for producing high-strength parts. Forging is done in both hot and cold forms and is usually used to produce parts such as crankshafts and automotive parts. The main advantage of this method is the production of parts with high strength and uniform structure.

3. Machining

Machining includes various processes such as turning, milling, and grinding, in which material is removed from a raw part to achieve the final shape. This method is suitable for producing parts with high precision and smooth surfaces. Machining is mainly used in precision industries such as aerospace and medicine.

4. Welding

Welding is a process in which two or more metal pieces are joined together using heat or pressure. This method is used to manufacture large metal structures and parts that require strong connections. There are different types of welding, including electric arc welding, gas welding, and laser welding.

5. Rolling

Rolling is a process in which metal is passed through rollers to reduce its thickness and shape it into its final shape. This method is used to produce various metal sheets and profiles. Rolling is done in both hot and cold forms and is usually used to produce parts with a smooth and uniform surface.

6. Pressing

In stamping, metal sheets are formed into various shapes using dies and presses. This method is used to produce parts such as car bodies and electronic components. Pressing is done in both hot and cold forms, and its advantage is the production of parts with high precision and low cost for mass production.

Conclusion

Each of these methods has its own advantages depending on the type of part and its application. Choosing the right method for producing metal parts depends on various factors such as the type of material, part size, required accuracy, and production costs. By accurately understanding these methods, you can choose the best option for producing metal parts and achieve higher productivity.

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